Manual Table of Contents

1. 1. Engine
   2. Fuel System
   3. Electrical System
   4. Rear Axle and Transmission

 Engine

• Engine Description
• Engine Disassembly
• Engine Assembly
• R/R Cooling System
  • R/R Air Blower Housing
  • R/R Cooing Blower and Fan
  • R/R Air Hose Connecting Ducts and Gates
• Checking and Adjusting V-Belt Tension
• Heating System
  • Functional View of the Heating System (Germany and Sweden)
  • Description of the Export - Type Heating System
  • R/R Exhaust Muffler
  • R/R Heat Exchanger with Exhaust Pipe
  • R/R Exhaust Muffler (Export)
  • R/R Heat Exchanger with Exhaust Pip (Export)
  • R/R Heater Control Cable
  • Dissembling/Reassembling Control Lever Assembly
• Engine Lubrication System
  • R/R Oil Strainer
  • R/R Oil Pressure Relief and Bypass Valve
  • R/R Oil Cooler
• Heads
  • R/R Rocker Arm Carrier
  • Rocker Arm Carrier Disassembly
  • Cylinder Head R/R
  • Valves
    • Valve Springs R/R
    • Checking Valve Guides for Wear
    • Checking and Reconditioning Valve Seats
    • Refacing Valves
    • Seating, Inspecting and Testing Valves
    • Adjusting Valve Clearance
    • Checking Valve Timing and Clearance
  • Reconditioning and Exchange of Cylinder Heads
• Cylinders and Pistons
  • Cylinder R/R
  • Cylinder Inspection
  • Piston R/R
  • Inspecting Pistons
  • Piston Size Table
• Crankcase
  • Disassembling and Reassembling Crankcase
  • Distributor Pinion Shaft R/R
  • Oil Seal at Bearing 4 R/R
  • Bearing 4 R/R
  • Timing Gear Cover R/R
  • Flywheel R/R
  • Crankshaft Pulley R/R
  • Flywheel Oil Seal R/R
  • Camshaft R/R
  • Crankshaft with Connecting Rods R/R
  • Connecting Rods R/R
  • Installing Connecting Rod Bushings
  • Measuring and Realigning Connecting Rods
• Crankshaft
  • Disassembling and Reassembling Crankshaft
  • Checking and Adjusting Crankshaft End Play
  • Reconditioning Crankshaft
• Clutch
  • Description of the Clutch
  • Clutch R/R
  • Inspecting Clutch Disk
  • Inspecting Clutch Assembly
  • Clutch Adjustments
  • Adjusting Clutch Travel Limits
• Tolerances and Specifications
  • Engine Tolerances and Wear Limits
  • Torque Values for Bolts and Nuts

 Fuel System

• Fuel System Description
• Solex Carburetors
  • Solex 40 P II-4 Carburetor Description
  • Carburetor Specifications
• Repair procedures
  • Fuel Line R/R
  • Carburetor R/R
  • Cleaning Carburetor
  • Dissasemble and Reassemble Carburetor
  • Adjusting Injection Quantity
  • Adjusting Idle Speed
  • Checking Carburetor Float Level
  • Removing and Installing Air Cleaners
  • Removing and Installing Intake Duct
  • Removing and Installing Throttle Linkage
  • Adjusting Throttle Linkage
  • Carburetor Service Diagnosis
• Fuel Pump
  • Fuel Pump Description
  • Testing Pump Pressure
  • Removing and Installing Fuel Pump
  • Reconditioning Fuel Pump

 Electrical System

• Electrical System Description
• Lamps and Fuses
• Generator
  • Generator Description
  • Changing Ignition Warning Light
  • Checking the Generator
  • Removing and Refitting Regulator Switch
  • Checking Carbon Brushes and Commutator
  • Removing and Refitting Generator
  • Dismantling and Reassembling Generator
  • Checking Armature
  • Checking Field Coils
  • Generator Faults and their Elimination
• Starter
  • Engine Starter Description and Diagram

 Rear Axle and Transmission

• Maintenance
  • Adjusting Gearshift Linkage