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Reconditioning Crankshaft

Crankshafts can only be reground at the factory and/or obtained through the exchange service, as these crankshafts demand a special treatment of material. Appropriate undersize bearings are available within the spare part program; it must be determined however, if the main bearing bores in the crankcase are standard or oversize.

Main Bearing and Crankshaft Journal Dimensions



(1 mm = .03937 in)

MAIN BEARINGS

 Nomenclature  Version   Bearing 2 and 3  Bearing 1
 Crankshaft Journal  Standard  Diameter  54.990-54.971  49.991-49.975
 Bearing Insert Inside standard  Wall thickness  2.615 - 2.603 5.096- 5.108
  Outside standard  Outside diameter - 60.29 + 0.02
 Crankcase Bore Standard  Diameter 60.24 +/- 0.005 60.24 +/- 0.005


 Crankshaft Journal Standard  Diameter 54.990-54.971 49.991-49.975
 Bearing Insert Inside standard Wall thickness 2.740- 2.728 5.221 - 5.233
   Outside oversize Outside diameter  -  60.54 + O.02
 Crankcase Bore Oversize Diameter 60.49 +/- O.005  60.49 +/- 0.005


 Crankshaft Journal 1st undersize Diameter 54.740-54.721 49.741-49.725
 Bearing Insert Inside undersize Wall thickness 2.740- 2.728  5.221 - 5.233
   Outside standard Outside diameter - 60.29 + 0.02
 Crankcase Bore Standard Diameter 60.24 +/- 0.005 60.24 +/- O.005


 Crankshaft Journal 1st undersize Diameter 54.740-54.721 49.741-49.725
 Bearing Insert Inside undersize Wall thickness 2.865- 2.853 5.346- 5.358
   Outside oversize Outside diameter  -  60.54 +/- O.02
 Crankcase Bore Oversize Diameter  60.49 +/- 0.005 60.49 +/- 0.005


 Cankshaft Journal 2nd undersize Diameter 54.490-54.471 49.491-49.475
 Bearing Insert Inside undersize  Wall thickness  2.865- 2.853  5.346- 5.358
   Outside standard Outside diameter  -  60.29 + 0.02
 Crankcase Bore  Standard  Diameter  60.24 +/- 0.005 60.24 +/- 0.005


 Crankshaft journal  2nd undersize  Diameter  54.490-54.471  49.491-49.475
 Bearing Insert  Inside undersize  Wall thickness  2.990 - 2.978  5.471 - 5.483
   Outside oversize  Outside diameter  -  60.54 + 0.02
 Crankcase Bore  Oversize  Diameter  60.49 +/- 0.005  60.49 +/- 0.005


 Crankshaft Journal  3rd undersize  Diameter  54.240-54.221  49.241-49.225
 Bearing Insert Inside undersize  Wall thickness  2.990- 2.978  5.471- 5.483
   Outside standard  Outside diameter  -  60.29 + 0.02
 Crankcase Bore  Standard  Diameter  60.24 +/- 0.005 60.24 +/- 0.005


 Crankshaft Journal  3rd undersize  Diameter  54.240-54.221  49.241-49.225
 Bearing Insert Inside undersize  Wall thickness  3.115- 3.103 -
   Outside oversize  Outside diameter -  60.54 + 0.02
 Crnakcase Bore  Oversize  Diameter  60.49 +/- 0.005 60.49 +/- 0.005
912_fig_172 Measuring point for establishing thickness of bearing inserts.
Last modified: Mon, 17 Jan 2005

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